What a year this has been!! Our butcher shop has been open for almost a year - November 20th will mark our 1 year anniversary. It has been a year of ups and down, of learning and struggling, but mostly of getting our feet under us.
Although we started off slowly, with crazy busy times thrown in for good measure, we have continued to have just enough work to keep us going. We have had return customers and customers that have been referred by our other customers. And as fall has drawn closer our calendar has begun to fill. In fact, just today, I scheduled 8 beef to be slaughtered, along with 2 pigs!
Last week, our county fair came to a close and we were called upon to slaughter a number of the animals. We filled our cooler with 14 additional swine and 4 additional steers - and this week, the animals just keep on coming.
In anticipation of our busy season, we made a huge order to the butcher supply that we use. Butcher paper and hand-wrap plastic arrived by the pallet load, along with roast netting, knives, and aprons. "Not for Resale" tape and polyester freezer labels are stacked deep and we have 72 milk crates due to be delivered this week. We are ramping up for what promises to be a busy year.
We have learned so much in the past 10 months. We've refined our systems and tuned our methods. We've learned what works and what doesn't. We've learned our plant's strengths and its weaknesses. An unexpected weakness that we found was our rail system that comes through the door onto our cutting room floor. We purchased a rail system that had been removed from a university's Meat Sciences department. It was designed and built by the same university's engineering department and had served the university well for years. We have used it for 10 months with no problems, until.....a huge beef, weighing 800 pounds a HALF came through our doors. Apparently 1600 pounds of beef flesh was just too much for our 3/8" flat bar - it crumpled under the pressure! We had to do some fancy footwork to get the beef in the door and then we had to remove the bent flat bar and replace it with 1/2 flat bar!
The bent rail |
Butchering the huge steer! |